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Quality Crimp Handbook
Pull Force
Symptom
Wire breaks before conductor
crimp - low pull force
(Figure 9-29)
Wire pulls out of conductor
grip - low pull force
(Figure 9-29)
Cause
Cut or nicked strands
Crimp height too low
Small or no bell mouth
Insulation crimp through insulation wall
Crimp height too high
Small or no conductor brush
Conductor bell mouth too big
Gold terminal application
Terminal material thickness too small
Light serrations on terminal
Solution
Check the stripping process
Adjust crimp height
Adjust tooling track
Raise insulation crimp height
Adjust crimp height
Increase strip length
Adjust tooling track
Evaluate the terminal application
Contact your local sales engineer
Figure 9-28
OPTIMAL PULL FORCE CHART
Figure 9-29
LOW PULL FORCE CHART
Order No: TM-638000029
Revision: D
Release Date: 09-04-03
Revision Date: 12-23-09
UNCONTROLLED COPY
Page 22 of 24
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